When You Need More Than a Good Mechanic....

A mechanic will replace parts that are broken, a truly great mechanic will tell you why that part is breaking. Let me explain; it's a bit of a long story:

At a track day at Watkins Glen last week, I once again had a problem with oil leaking out of my car's differential. This has been a nagging issue due to the driver's side stub axle "popping" out from the diff case. The stub could be pushed back in by hand but it would inevitably come out again and I was black flagged, I think 4 times on my first day with Group52.

Conensus seemed to point to a weakened or bent "c" clip (above), a 29 cent part that, on my BMW M Coupe, sits at the end of the stub axle assembly. General advice was to replace the whole left and right side units. By the afternoon of day one, I was ready to call it a day and drive back to NY having done only one clean session. This is precisely what happened the last two times I went to then Glen and you'll understand I was not a happy camper. 

But then I asked Spencer Cox for help. Spencer runs Speedsport Tuning and he's the top as far as Porsche club racing preparation and support. "Tell you what, you take out the stub and I'll see what I can do about about the 'c' clip," Spencer told me so, what the heck, I jack the car and start wrenching. I'd been told getting the stub axles out would be a big hassle involving removal of the exhaust and swaybar and various hours of labor but, as it turned out, none of that was necessary. The e30 derived trailing arms on the M Coupe droop far enough to allow for a pretty easy job. Once the stub was out some opined it might actually be what was worn and would need replacing. Spencer looked at the part,looked at the retaining clip and said something else was the problem, that clip is not what's holding the stub in anyway. We had looked at ride height before jacking the car and it's not so low as to cause an issue but now as I pushed the stub back in, Spencer says:

"why is your axle spring loaded"?

"What, that's not how it's supposed to be?"

."...NO!" "Oh... " "Pass me those needle nose pliers." 

With that Spencer loosens the clamp around the outside CV joint boot (right image), a clearly audible sucking sound is heard and the whole axle moves about a half inch towards the center of the car!

Tuns out a vacuum had formed in that boot strong enough to pull the axle sufficiently far for it to pop out of the diff case. Spencer said this is actually quite common in hard run cars and that what they do with race cars is precisely what he did to mine: he inserted a spray can straw under the boot allowing for pressure to be equalized.

Well, I could not believe it and I had to wait for the next morning to find out but not a single drop of oil came out of that case all day. Moral of the story, look for why things are braking, don't just replace parts and if good mechanics are hard to find, truly great mechanics almost impossible to find so please support and treat these gentlemen well.